Overhead Crane Wheels Block Assembly

  • Commodity name: Overhead Crane Wheels Block Assembly

Classification:

Keyword:

Overhead Crane Wheels Block Assembly

  • PRODUCT DESCRIPTION
  • Critical Components

    Overhead crane wheels are critical components in the crane's traveling mechanism. They bear heavy loads and ensure the safe guidance of the crane along a predetermined track.

    Main Wheel Set Types

    In overhead cranes, the main wheel sets used include:

    LD gear crane wheel set

    Hoist trolley wheel set

    Round bearing housing wheel set

    Round bearing box crane wheel assembly

    45° split bearing box crane wheel assembly

    Suitable Applications

    These wheel sets are suitable for various types of overhead crane traveling mechanisms, including:

    Electric single‑girder cranes

    Electric single‑girder suspension cranes

    Double‑girder overhead cranes

    Foundry overhead cranes

    LD Gear Crane Wheel Assembly

    L Block Crane Wheel Assembly

    45°Split Bearing Box Crane WheelAssembly

    Round Bearing Box Crane Wheel Assembly (European Type)

    Hoist Trolley Wheel Sets (cylindrical tread)

    Hoist Trolley Wheel Sets(conical tread)

    Product Description

    The LD gear crane wheel assembly is a device used to support the crane and its load, enabling the crane to move back and forth along the track. It is an important component of the crane's traveling mechanism.

    Components

    The LD gear crane wheel assembly consists of four parts:

    Wheel shaft

    Wheel rim

    Bearings

    Gear ring

    The primary material is 45# steel, which is surface‑hardened to provide good quality at low cost.


    Materials

    Wheel Shaft

    Made of 45# steel

    Tempering treatment

    Hardness: HB 217–255

    Features grease holes for lubrication

    Wheel Rim

    Cast from 45# steel

    Fine machined and surface‑hardened

    Tread surface hardness: HB 300–380

    Hardened layer thickness: 8 mm – 12 mm

    Hardness at 10 mm depth: no less than HB 260

    Surface Protection

    Outer surface coated with black anti‑rust paint to prevent corrosion

    Bearings

    Deep groove ball bearings

    Main models: 314, 412, 318, 414

    Wheel Set Configuration

    Each set of LD wheels includes: 2 driving wheels, 2 driven wheels, and corresponding LD shafts


    Parameters

     
     

    Parameter

    Specification

    Main specifications (diameter)

    Φ300 mm, Φ400 mm

    Groove width

    70 mm (Φ300), 90 mm (Φ400)

    Custom options

    Other diameters can be custom‑made to non‑standard specifications

    Model

    D (mm)

    D1 (mm)

    d (mm)

    d1 (mm)

    d2 (mm)

    B (mm)

    B1 (mm)

    B2 (mm)

    LD300

    ø270

    ø300

    ø70

    ø150

    ø75

    70

    38

    270

    LD400

    ø370

    ø400

    ø90

    ø190

    ø100

    90

    40

    280

     

     

    Advantages

    No bearing box – The bearing is directly installed inside the wheel, resulting in a simple structure.

    High cost‑effectiveness – Affordable and reliable.

    Strong part interchangeability – Easy to source replacement components.

    Disadvantages

    Rail biting or derailment adjustment – Adjusting the crane wheel when it bites the rail or derails is not convenient.

    Wheel replacement and disassembly – Replacing and disassembling the hoist wheel can be quite troublesome.

    L Block Crane Wheel Assembly

     

     

    Item

    D

    D1

    D2

    D3

    D4

    B

    B1

    L1

    L2

    L3

    L4

    L5

    L6

    L7

    L8

    Weight (kg)

    Active ø500

    500

    540

    100

    105

    75

    80~130

    130~180

    50

    230

    280

    230

    400

    105

    140

    310

    271~293

    Passive ø500

    500

    540

    100

    105

    /

    80~130

    130~180

    50

    230

    280

    230

    /

    /

    140

    310

    264~286

    Active ø600

    600

    640

    100

    105

    80~150

    130~210

    50

    230

    280

    230

    415

    130

    140

    310

    316~381

    Passive ø600

    600

    640

    100

    105

    /

    80~150

    130~210

    50

    230

    280

    230

    /

    /

    140

    310

    306~381

    Active ø700

    700

    750

    120

    125

    90

    100~150

    150~200

    80

    235

    315

    260

    455

    130

    160

    350

    502~542

    Passive ø700

    700

    750

    120

    125

    /

    100~150

    150~200

    80

    235

    315

    260

    /

    /

    160

    350

    489~534

    Active ø800

    800

    850

    150

    155

    95

    100~150

    150~210

    90

    275

    365

    300

    500

    130

    190

    410

    742~823

    Passive ø800

    800

    850

    150

    155

    /

    100~150

    150~210

    90

    275

    365

    300

    /

    /

    190

    410

    729~810

    Angular bearing housing structure – The L block crane wheel assembly typically features an angular bearing housing design, making it suitable for heavy loads and frequent operating conditions.

    Adjustable for installation errors – Installation errors in the wheel set can be manually adjusted and compensated for, ensuring high assembly precision.

    45°Split Bearing Box Crane Wheel Assembly

     

     

    Item

    D

    D1

    D2

    D3

    D4

    B

    B1

    L1

    L2

    L3

    L4

    L5

    L6

    Weight (kg)

    Active ø500

    500

    540

    100

    105

    75

    80~130

    130~180

    100

    180

    280

    230

    400

    105

    276~298

    Passive ø500

    500

    540

    100

    105

    /

    80~130

    130~180

    100

    180

    280

    230

    /

    /

    269~291

    Active ø600

    600

    640

    100

    105

    85

    80~150

    130~210

    100

    180

    280

    230

    415

    130

    321~386

    Passive ø600

    600

    640

    100

    105

    /

    80~150

    130~210

    100

    180

    280

    230

    /

    /

    311~386

    Active ø700

    700

    750

    120

    125

    90

    100~150

    150~200

    120

    195

    315

    260

    455

    130

    507~547

    Passive ø700

    700

    750

    120

    125

    /

    100~150

    150~200

    120

    195

    315

    260

    /

    /

    494~539

    Active ø800

    800

    850

    150

    155

    95

    100~150

    150~210

    140

    225

    365

    300

    500

    130

    747~828

    Passive ø800

    800

    850

    150

    155

    /

    100~150

    150~210

    140

    225

    365

    300

    /

    /

    734~815

    Reduced contact stress – The bearing housing is designed with a 45‑degree split, effectively reducing contact stress between the wheel and the rail, thereby extending the wheel's service life.

    Even stress distribution – The 45‑degree split design ensures more uniform stress distribution across the wheel, reducing local stress concentrations and enhancing the wheel's durability and stability.

    Adaptable to harsh conditions – This design allows stable operation in various complex environments, including high temperatures, high humidity, and dusty conditions.

    Easy disassembly and replacement – The 45‑degree split design also makes the wheel easier to disassemble and replace, reducing maintenance time and costs.

    Round Bearing Box Crane Wheel Assembly (European Type)

    Item

    D

    D1

    D2

    D3

    D4

    D5

    D6

    D7

    L1

    L2

    L3

    L4

    200

    200

    230

    200

    120

    50

    55

    50

    40

    180

    101

    195

    12

    250

    250

    280

    250

    150

    60

    65

    60

    40

    210

    120

    235

    12

    315

    315

    355

    315

    180

    70

    75

    70

    45

    250

    145

    237

    15

    400

    400

    440

    400

    260

    120

    130

    120

    60

    340

    192

    408

    22

     

    Compact structure & even load distribution – The round bearing housing has a compact design that evenly distributes the load, reducing localized stress concentration.

    High‑quality bearings – The bearing housing typically contains high‑quality self‑aligning roller bearings, which reduce operational friction and improve running smoothness.

    Flexible design – Suitable for various installation methods, making it convenient to assemble with different types of lifting equipment.

    Standardized mounting holes – The bearing housing usually comes with standardized mounting holes, offering strong versatility and ease of installation and maintenance.

    Hoist Trolley Wheel Sets (cylindrical tread)

    Model

    øD1

    øD2

    øD3

    øD4

    øD

    B

    B1

    B2

    B3

    ø114

    62

    115

    163

    160

    114

    26

    20

    50

    33

    ø134

    100

    155

    181

    155

    134

    30

    22

    57

    40

    ø154

    110

    165

    201

    180

    154

    37

    28

    70

    45

    ø164

    120

    165

    208

    200

    164

    39

    28

    72

    47

    Cylindrical tread design – Commonly used in conjunction with H‑beams, box‑type load‑bearing beams, and other structures with flat bottom surfaces.

    Reduced contact stress – The cylindrical tread design effectively reduces contact stress between the wheel and the track, enhancing the fatigue resistance of metal components.

    Quenching heat treatment – The wheel surface is treated with a quenching heat treatment process to further increase the load‑bearing capacity of the wheel set.

    Hoist Trolley Wheel Sets(conical tread)

    Parameters:

    Model

    øD1 (mm)

    øD2 (mm)

    øD3 (mm)

    øD4 (mm)

    øD (mm)

    B (mm)

    B1 (mm)

    B2 (mm)

    B3 (mm)

    ø114

    62

    115

    163

    160

    114

    26

    20

    50

    33

    ø134

    100

    155

    181

    155

    134

    30

    22

    57

    40

    ø154

    110

    165

    201

    180

    154

    37

    28

    70

    45

    ø164

    120

    165

    208

    200

    164

    39

    28

    72

    47

    Conical Tread Wheel Assembly – Features

    Conical tread design – Suitable for use with I‑beams, welded box beams with I‑beam flanges, and other load‑bearing components that have a certain degree of slope on the lower flange.

    Large contact area – The wheel tread has a large contact area with the track flange, resulting in low static wheel pressure concentration and strong load‑bearing capacity.

    Quenching heat treatment – The working surface of the wheel is treated with a quenching heat treatment process, increasing the wheel's hardness and wear resistance.

FACTORY APPEARANCE

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PACKING AND DELIVERY

Xingyuan Machinery

CUSTOMER VISIT

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HONOR

HONOR

The quality reaches the first-class level

It is a member unit of the China Crane Industry Association, a "national second-level enterprise", a first-level safety certification enterprise, an A-level installation, transformation, and maintenance enterprise, and a national designated manufacturer of lifting machinery. It has a mechanical engineering "Design Certificate", "Production License" and manufacturing, installation, repair, transformation, and maintenance "Safety Approval Certificate", and has passed ISO9001 quality system certification, ISO14001 environmental system certification and ISO45001 occupational health and safety management system certification.

FAQ

What’s the information should l provide when inquiry?


The more details or drawings, the better. Such as Lifting capacity, Lifting Height, Span, Voltage or other special requirements.

Can you provide custom service?


Yes, of course. We are manufacturer and we have our own engineer group. They can work out customized design according to your requirement. You just need to tell us your requirements.

How do you guarantee the quality?


We will constantly check the quality during the manufacturing process, and strictly test the equipment before shipment,and we will also send you a quality certificate.

How do you package the product?


1.Electric parts are packed by high quality plywood crate, to reduce distortion in conveying.
2.If the size are suitable for container ship, usually by container.
3.Big size, usually by bulk ship or by container after truncation
4.Transport ways are based on reducing cost & keep safety.

Are there professional technicians to assist in the installation?


Yes. We have a professional installation team and have been to many counties to assist in installation. if you need us to provide this service, please let us know in advance and we will provide you with the best solution.

What international certifications have your crane passed?


Our crane has passed CE, ISO, GOST, SGS, TUV, BV,and so on.

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