Copperhead Conductor Rails

  • Commodity name: Copperhead Conductor Rails

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Keyword:

Copperhead Conductor Rails

  • PRODUCT DESCRIPTION
  • Copperhead Conductor Rails

    Product Description

    The copperhead conductor rails are a device used to provide power to mobile equipment, commonly found in industrial enterprises and mines, such as cranes and electric hoists.

    Construction

    Copperhead conductor rails are typically made up of:

    Trapezoidal copper bars + channel steel

    Or “T”‑shaped copper strips + channel‑type aluminum

    These components are combined to form a complete power transmission system.

    Working Principle

    The conductor rails run through a duct, while the brush holder moves synchronously with the electrical device, transferring electrical energy to the motor or other control components.

    High Adaptability

    This is a highly adaptable transmission device for electrical power, widely used in harsh environments, including:

    High temperature

    High humidity

    High voltage

    Strong corrosion

    Heavy dust

    Typical Industries

    Steelmaking

    Metallurgy

    Chemical industry

    Copperhead Conductor Rails – Features

    Good Contact Performance

    No arcing phenomenon

    No power interruptions or faults

    Ensures reliable operation

    Adaptable to Harsh Environments

    Suitable for high temperature, high humidity, high voltage, strong corrosion, and heavy dust conditions

    High Mechanical Strength & Rigidity

    Not easily bent or deformed

    Capable of withstanding large short‑circuit impact currents without failure

    Low Electrical Loss

    Made with copper conductors or copper‑aluminum profiles with low resistivity

    Significantly reduces energy loss in the conductors

    High Current Carrying Capacity

    Copper conductors can handle currents up to 3000A or more

    Reduced Impedance with Auxiliary Cables

    When auxiliary cables are added, wire impedance can be reduced by multiples

    Forms a low‑impedance busbar for broader applications

    Flexible Wiring Options

    Can be mounted on the top, bottom, or side of the busbar

    Excellent Heat Dissipation

    DMGH series high‑temperature steel body busbar offers large heat dissipation area

    Low temperature rise and long service life

    Simple Structure & Easy Installation

    Available in three types: top pressure, side pressure, and bottom pressure

    Convenient & Quick Maintenance

    Saves time and labor

    Easy to maintain and replace components

    Electrical Characteristics

     
     

    Parameter

    Specification

    Pollution Level

    IV Level (General conductive dust and condensation state)

    Installation Level

    Ⅲ Level

    Working Environment Humidity

    ≤ 95% (allowable short-term condensation)

    Working Environment Temperature

    -45 ℃ ~ +150 ℃

    Rated Working Voltage (V)

    AC: 660 V ~ 6000 V (50 – 60 Hz)

    Rated Working Current (A)

    400 A ~ 4000 A

    Dielectric Strength of Insulation

    AC (50 – 60 Hz) 40000 V; 1 min, no breakdown or flashing phenomenon

    Collector Running Speed (U)

    V ≤ 360 m/min

    Installation Altitude

    ≤ 1000 m

    Insulation Resistance Between Poles and Between Pole and Ground

    ≥ 10 MΩ

    Short-Time Withstand Current

    20 times Ie / 1s

    Seismic Intensity Resistance

    8 Level

    Conductor Rail Parameters

     
     

    Number

    Model

    Conductor Cross-Section Area (mm²)

    Rated Current (A)

    1

    DGHC-140

    140

    500

    2

    DGHC-160

    160

    600

    3

    DGHC-230

    230

    800

    4

    DGHC-265

    265

    1000

    5

    DGHC-320

    320

    1200

    6

    DGHC-465

    465

    1600

    7

    DGHC-200Ⅱ

    200 × 2

    1500

    8

    DGHC-270Ⅱ

    270 × 2

    2000

    9

    DGHF-150

    150

    500

    10

    DGHF-200

    200

    700

    11

    DGHC-340Ⅱ

    340 × 2

    2500

    12

    DGHC-465Ⅱ

    465 × 2

    3200

    13

    DGHF-250

    250

    950

    14

    DGHF-290

    290

    1100

    15

    DGHF-375

    375

    1400

    16

    DGHF-465

    465

    1600

    17

    DGHF-500

    500

    1800

    18

    DGHF-600

    600

    2100

    19

    DGHF-700

    700

    2400

    20

    DGHF-860

    860

    2800


    Mounting

    Copperhead conductor rails mounting watermarked

    Application

    Excellent Performance in Harsh Environments

    Copperhead conductor rails perform excellently in harsh environments, providing reliable power transmission for cranes and heavy equipment while reducing maintenance costs.


    Additional Conductor Rail Options

    In addition, we offer:

    Enclosed conductor rails

    Seamless conductor rails

    Single‑pole insulated conductor rails

    To fulfill all your power supply requirements.


    Your Ideal Solution Partner

    Whether you are looking for enhanced durability, superior conductivity, or tailored performance, we are here to provide the ideal solution.

    Don't hesitate to reach out for a personalized consultation – we're happy to assist you in finding the perfect system for your specific needs.

FACTORY APPEARANCE

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PACKING AND DELIVERY

Xingyuan Machinery

CUSTOMER VISIT

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HONOR

HONOR

The quality reaches the first-class level

It is a member unit of the China Crane Industry Association, a "national second-level enterprise", a first-level safety certification enterprise, an A-level installation, transformation, and maintenance enterprise, and a national designated manufacturer of lifting machinery. It has a mechanical engineering "Design Certificate", "Production License" and manufacturing, installation, repair, transformation, and maintenance "Safety Approval Certificate", and has passed ISO9001 quality system certification, ISO14001 environmental system certification and ISO45001 occupational health and safety management system certification.

FAQ

What’s the information should l provide when inquiry?


The more details or drawings, the better. Such as Lifting capacity, Lifting Height, Span, Voltage or other special requirements.

Can you provide custom service?


Yes, of course. We are manufacturer and we have our own engineer group. They can work out customized design according to your requirement. You just need to tell us your requirements.

How do you guarantee the quality?


We will constantly check the quality during the manufacturing process, and strictly test the equipment before shipment,and we will also send you a quality certificate.

How do you package the product?


1.Electric parts are packed by high quality plywood crate, to reduce distortion in conveying.
2.If the size are suitable for container ship, usually by container.
3.Big size, usually by bulk ship or by container after truncation
4.Transport ways are based on reducing cost & keep safety.

Are there professional technicians to assist in the installation?


Yes. We have a professional installation team and have been to many counties to assist in installation. if you need us to provide this service, please let us know in advance and we will provide you with the best solution.

What international certifications have your crane passed?


Our crane has passed CE, ISO, GOST, SGS, TUV, BV,and so on.

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